XR5 SMARTSafe™ modular sensors enable the world's first hazardous duty encoders with removable electronics. They are cULus, ATEX and IECEx certified and offer incredibly reliable no-bearing construction! SMARTSafe sensors can be used in ATEX/IECEx gas and dust and UL gas hazardous environments. Also available: hollow shaft models (XR685
), shafted models (XR485
), no-bearing modular encoders (XR125
), and modular sensors for larger bore applications (XR12
For Level 2 applications requiring ATEX/IECEx Zone 2 or 22 or cULus Class I, Division 2, Groups A,B,C,D use the XR5 directly in your application, with no barrier, isolator or cable gland required.
For Level 1 applications requiring ATEX/IECEx Zone 1 or 21 protection use the XRB1 or XRB2 isolator in your control cabinet which permits the use of intrinsically safe wiring instead of explosion proof conduit or glands. The XR56 can also be used in UL Class I Div 1 & Zone 0 applications using the XRB2 Isolator.
Unlike the competition, Avtron SMARTSafe encoder systems are protected against short circuits, power-to-output wiring, and output-to-ground faults.
Instead of mounting a tiny optical encoder with weak bearings on a wobbling stub shaft, mount XR5 directly on your machine and install the rotor on your main application shaft. Vibration, shock, liquids, dust and dirt won't harm SMARTSafe XR5 encoders! Paint booths, draw works, coil tubing rigs...XR5 can keep them all working 24-7-365.
Eliminate the biggest cause of industrial encoder failure--eliminate the bearings with XR5 hazardous duty encoder sensors.
Operating Power: (add cable drive current as req'd)
Level 1 (XRB1): 12-24VDC in, 10.6V out, 150 mA
Level 1 (XRB2): 12-24VDC in/out, 150 mA
Level 2 Protection: 5-24VDC in/out, 150 mA
Output Format: A Quad B with marker (A,A–, B,B–, Z,Z–)
Frequency Range: 0 to 165 KHz
Speed: 6000 RPM Max. (contact factory for higher speeds)
Maximum Cable Length:
Level 1: Encoder 500' Isolator 1000'
Level 2 (5 to 12 VDC in) 500'
Level 2 (15 to 24 VDC in) 250'
Rotor Positioning: Up to +/-0.100" [+/-2.54mm] movement/misalignment
Sensor-Rotor Gap: 0.045", +0.015/-0.040" [1.14mm+0.38/-1.0]
Temperature: -40°C to 80°C (Storage -40°C to 100°C)
Environmental: Electronics-IP54 (see manual for details)
Vibration: 5-2000Hz, 18G; 100G Shock
Weight: 2.2 lbs. [1kg]
Level 1: ATEX/IECEx Zone 1 & Zone 21 Group IIC
Level 1: cULus Class I, Division 1 and Zone 0 Group A,B,C,D*
Level 2: ATEX/IECEx Zone 2 & 22 Group IIC
Level 2: cULus Class I, Division 2 Group A,B,C,D
*See installation drawings for Warnings and Limitations
XR5 SMARTSafe™ encoder sensors can be used to replace many competitive models including:
H20, H25, H38, H40 encoders
HS35, H37, H38, H40, L25 explosion proof and intrinsically safe encoders
924-08062-001, 924-08062-002, 924-08062-003, 924-08063-001, 924-08063-002, 924-08064-001, 924-08064-002, 924-08172-001, 924-08172-002, 924-08173-001, 924-08173-002, 924-08174-001, 924-08174-002, EM-DR1-IS-5-RTB-24V/V, EM-DR1-IS-5-RTB-24V/4, EM-DR1-IS-5-RTB-24V/OC intrinsic safety barriers & systems
EEx OG 9, FOG 9, POG 9, POG 9 G, POG 90, POG 10, POG 10 G, POG 11, POG 11 G
EEx HOG 161, HOG8, HOG9, HOG10, HOG11, HOG131, HOG161, HOG163, HOG165 encoders
BEI Ideacod encoders:
GAMX, GEMX IHM5, IHM9, NAMX
RSI 58X-,RVI 58X-, RVI84, 14-1436X, 14-14361, 14-14366